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aaron said:
Check out my muffler. Is this outer sheet metal wrap with the very lumber banding looking straps stock?? If its not that sure would explain the slight leak... I hope its not stock thats a pretty piss poor design if it is.
(sorry I could not get my images to load right so you will have to cut and paste)

http://imageshack.us/g/217/img1123sl.jpg/
Stock. Given that this poor design has lasted as much as 36 years already (first underhood mufflers in late '76, and I have found them to be in pretty good shape even that old), I bet you peel off the "insulating tin" and you find an easily repairable muffler underneath.

Just Re-crimp any leaking ends, re-wrap and perhaps go another 10-20 years ?
 
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