Hi Troops,
The charging systems on most small engines is a half wave system. As the stator puts out alternating current, only half of a full wave of AC is of the correct polarity, the other half wave is blocked by diodes and not used. This is part of the reason that voltage regulators get warm. The voltage regulation of the correct polarity is another source of heat. The correct polarity voltage half wave starts at zero, rises to to the point of regulation and then decreases back to zero. This happens quickly and quicker with an increase in engine RPM. The end result is that the battery sees pulses of varying DC voltage for which the battery has sufficient capacitance to accept. This power supplies the electrical system with mostly a non pulsing supply of voltage and amperage during operation.
Some tips about servicing and maintaining standard wet lead acid batteries:
New batteries always need to be charged prior to use and the electrolyte level checked. Distilled water only if needed!
Battery needs to be securely mounted on the tractor. This is for all battery types.
One hour of operation, mowing, etc doesn't put a lot of charge back into the battery. Periodic charging with a 1.5 AMP maintaining charger left on for several days or longer will prolong the life of the battery.
Off season servicing and charging of the battery is recommended along with periodic charging with a maintaining charger.
The electrolyte can become discolored and will show up in a hydrometer when checking the state of charge of cells.
When using a higher output charger, hydrogen gas bubbles form in the electrolyte giving an incorrect electrolyte level. Shaking the battery will cause these bubbles to rise out of the electrolyte correcting the level. Don't smoke around charging batteries, hydrogen gas burns!
If the electrolyte level is low exposing the tops of the cell plates, the battery may need to be replaced and the charging system voltage checked to see if it is too high indicating a problematic voltage regulator.
Always check the charging system with a fully charged battery and a warmed up running engine at full RPM.
