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Discussion Starter · #1 ·
Have a 1981 case 446 with onan 16hp. It turns over very hard, took plugs out and still turns over very hard. Jumped it with the truck and still turns over hard. Can I wire the positive off battery directly to starter and ground to motor to see if its the starter thats the problem?
 

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Turn the fan by hand see if it's hard to turn a full two turns. Normally there should be some part of the turn that's easy. If the plugs are out it should turn fairly easy throughout the turn.


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Just make sure you don't have a rear PTO valve, and have it inadvertently turned on,

I went through that, 2 or 3 years ago, until I happen to notice it was half on. Motor was very tough to turn over, and once I got it to run, wouldn't build any RPM past 1800-2100 RPM.
 

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Discussion Starter · #4 ·
Just make sure you don't have a rear PTO valve, and have it inadvertently turned on,

I went through that, 2 or 3 years ago, until I happen to notice it was half on. Motor was very tough to turn over, and once I got it to run, wouldn't build any RPM past 1800-2100 RPM.
The pto was the first thing I checked, was right in the middle where it should be.
 

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Check the Travel Control lever and Mid-Lift Cylinder lever to make sure they are centered as well.
And try with the rear axle in neutral.
 
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I have torn into starters. Some have bad bushings that allow the stator and armature to rub. The bushings can be hard to find and you may have to make your own.

A couple had a magnet popped loose, I cleaned these up and used JB weld to glue them back in place.

A few had water get inside, and rust removal was necessary.

More common is a black build up on the commutator where the brushes ride, this can be cleaned with some 400 grit emery cloth and a pick to scrape between the segments. This black build up is from normal sparking during use, but can be made worse if the engine is a oil leaker and the oil makes it into the starter and onto the commutator.

Hint; the brushes can be a PITA when it comes to reassembly. Using dental floss with a slip knot to hold the brushes all the way into their holders generally makes it much easier.

Cheers,
Gordy
 

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Discussion Starter · #15 ·
I have torn into starters. Some have bad bushings that allow the stator and armature to rub. The bushings can be hard to find and you may have to make your own.

A couple had a magnet popped loose, I cleaned these up and used JB weld to glue them back in place.

A few had water get inside, and rust removal was necessary.

More common is a black build up on the commutator where the brushes ride, this can be cleaned with some 400 grit emery cloth and a pick to scrape between the segments. This black build up is from normal sparking during use, but can be made worse if the engine is a oil leaker and the oil makes it into the starter and onto the commutator.

Hint; the brushes can be a PITA when it comes to reassembly. Using dental floss with a slip knot to hold the brushes all the way into their holders generally makes it much easier.

Cheers,
Gordy
Thanks
 
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